Course Summary

This course builds upon the foundational knowledge introduced in Conveyor Systems 101, focusing on the operation, inspection, and maintenance of conveyor systems used in mining and bulk material handling. Learners explore how to identify performance issues, implement effective inspection routines, and apply troubleshooting techniques that improve reliability and system life. Real-world examples, case studies, and visual aids demonstrate how proper maintenance practices reduce downtime, extend belt life, and create measurable value in day-to-day operations.

Participants will also gain insight into operational best practices—such as guarding, accessibility, alignment, and cleanliness—and learn how proactive maintenance contributes directly to safety, efficiency, and profitability.

Target Audience

This course is designed for:

• Maintenance technicians, service crews, and operators working around conveyor systems.
• Supervisors and planners responsible for conveyor performance or system reliability.
• Safety personnel and inspectors who evaluate conveyor conditions.
• Early-career engineers or technical trainees who want to deepen their understanding of conveyor operation and maintenance.

A basic understanding of conveyor system components (as covered in Conveyor Systems 101) is recommended but not required.

Learning Outcomes

By the end of this course, participants will be able to:

1. Perform visual and operational inspections to identify common signs of wear, misalignment, or potential failure.
2. Apply safe work practices for conveyor maintenance, including guarding, housekeeping, and LOTO-T procedures.
3. Recognize belt tracking and training problems and apply corrective techniques.
4. Understand the role of preventive and predictive maintenance in extending equipment life.
5. Evaluate the cost of carryback, spillage, and downtime to demonstrate the value of proper maintenance.
6. Coordinate with vendors and service providers to ensure long-term system performance.
7. Document and communicate inspection findings for proactive repair planning.

• Duration: 6 hours
• Category: Mining
• Level: Intermediate